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  • How Does A Pressure Seal Valve Work?
    Aug 02, 2024
    Pressure seal valves are used in a wide range of applications, including power generation and refineries. They offer distinct advantages over conventional body-to-bonnet sealing mechanisms. As internal pressure increases, the potential for leaks increases. Hence, it is important to choose valves that can withstand the stress of system operation. Also, valves are subject to fatigue and wear. Pressure seal valves are best used in systems with a minimum of 500 psi. In addition, pressure-sealed valves require less maintenance, which makes them more economical. Pressure seal valves are available in a variety of designs and materials, with many different pressure classes. These valves include lift check, swing check, globe, stop check, and catalytic reforming valves. The types of applications for these valves vary, but they are usually used in power industries. Some common uses are in pulp and paper plants, chemical plants, refineries, and steam generation. Pressure seal valves are designed for high-pressure and temperature applications. These valves are generally rated at 900 to 2,500 pounds. Because of their design, they are able to maintain thousands of pounds of pressure in the system. Workings of a Pressure Seal Valve  Pressure seal valves are designed for applications with high pressures. They use system pressure to make a seal, keeping thousands of pounds of pressure inside the valve. When this sealing process is ineffective, the valve can leak. A pressure seal valve is often used in critical power plant applications. Pressure seal valves are designed to handle up to four thousand pounds of pressure. The seal works by using the system pressure to press the gasket and thrust ring together. Forged steel pressure seal valves are preferred because they have greater long-term reliability. The higher-pressure design makes them a good choice for severe services. Pressure seal valves are used in a variety of plant systems, including feedwater, main steam, and turbine bypass. They have several distinct advantages over conventional bolted body-to-bonnet sealing mechanisms. Here are some of the most important factors that affect the seal of a pressure seal valve. Unlike a bolted bonnet valve, a pressure seal valve uses the pressure of the valve system to seal. This makes the valve more effective than other types of valves that tend to leak as internal pressure increases. The most common material for a pressure seal gasket is steel. However, aluminum has also proven to be a substitute. Metal gaskets are not suitable for high-temperature service. If you need a replacement for a metal pressure seal, it is best to choose a flexible graphite gasket. It can be installed in most applications and does not require re-machining.
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  • Wedge Valve Vs. Gate Valve – What’s The Main Difference?
    Jul 05, 2024
    Wedge valves and gate valves both function to regulate fluid flow. However, their methods of accomplishing this purpose differ. Although both types of valves are capable of controlling liquid flow, wedge valves offer several advantages. If you’re not sure which type is best suited for your application, don’t worry – we can help! Flow Rate A wedge valve has a lower flow rate than its gate valve counterpart due to the sealing wedge being held in place between two slanted seats. Standard gate valves are linear, quarter-turn devices that regulate liquid flow. When opened, they completely block off the fluid path. Wedge valves offer a smaller face-to-face dimension and can be used in numerous applications. Unfortunately, their sealing surfaces tend to erode or scratch quickly, necessitating more frequent maintenance checks. Flow Resistance A wedge valve’s flow resistance is lower than that of a gate valve, making it suitable for quickly shutting off liquids. Unfortunately, however, this type of valve may also leak. When selecting a wedge valve, the type of fluid it will handle is an important factor to consider. Wedge valves typically handle highly viscous fluids, while gate valves work better with less dense liquids. Typically, a flexible wedge valve is composed of a one-piece disk with an edge cut for improved seat alignment and tighter seals. Sealing The primary distinction between a wedge valve and a gate valve is how their sealing works. With the latter, you can secure the gate using media pressure alone; while with the former, external forces must be applied to effectively seal off the seating surface. A wedge valve is comprised of a rectangular-shaped disk or wedge that inserts into the fluid flow. As this disk expands under pressure from the stem force, it helps ensure that the valve seals properly. A gate valve’s wedge-shaped closure member is engineered to provide a high supplementary seating load, making it resistant to both high and low fluid pressures. Furthermore, since only when closed does the wedge come into contact with its seats, this reduces wear and corrosion. Maintenance Maintenance requirements for a wedge valve differ from those for gate valves. Wedge valves consist of two pieces – the body and wedge – which may become detached over time, leading to loss of pressure and leaks. Fortunately, you can avoid these issues by following the proper procedures and performing regular maintenance. These include cleaning, lubricating, and tightening. Regularly cleaning the valve helps ensure it operates optimally for longer periods of time by clearing away dirt and debris buildup. With a soft cloth or brush and mild detergent solution, you can thoroughly clean the diaphragm and linings of the valve. Doing this will eliminate dirt and debris that could otherwise lead to damage to the valve.
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